Efficient Industrial Mixers and Blenders For Better Production Quality

From mixing chemicals to the treatment of wastewater, mixers, blenders, and agitators are required on a large scale today in various types of industries. It is becoming increasingly important for such industries to have efficiency in their mixing processes in order to ensure better productivity and improved quality of the product.

A.T.E. Enterprises Private Limited provides advanced and efficient industrial mixers and blenders. The company collaborates with other global leaders in providing innovative industrial mixers and agitators to all types of industries in an effort to increase their level of productivity to international standards.

Advanced industrial mixers and blenders

These are the popular industrial mixers and blenders provided by the company:

Sulzer abs RW

This industrial mixer is made for efficient agitating, mixing, blending, dissolving and suspending solids, especially in city wastewater treatment plants. The Sulzer abs RW is designed and developed by Sulzer Pumps, from Switzerland and provided in India by A.T.E. This mixer has an advanced integral motor designed specifically for extensive industrial and agricultural use.

The mixer’s design consists of an efficient multi-pole with gears driving the mixer. The motor enclosure comes in standard and explosion-proof variants. This mixer provides an effective range of 200 to 900 ft with propellers sizes ranging from 200 to 900 mm. Depending on the application, motors from 3.0 kW to 25 kW can be chosen.

Sulzer abs Flow Booster XSB 900

The Sulzer abs Flow Booster XSB 900 is made by Switzerland-based Sulzer Pumps and provided in India by A.T.E. This is an advanced, compact, and efficient unit with a lockable coupling system. It comes equipped with an axially-operating, 3-blade pressure resistant propeller with efficient self-maintenance and vibration-free functioning.

The innovative propeller design provides optimum thrust and gives higher flow capacity in an axial manner. The patented solids detection ring helps to protect the mechanical seal from damage through ingress of the fibrous and solid matter. The bearings are sufficiently lubricated and are free from maintenance with an estimated lifespan of 100,000 hours. The maximum propeller diameter reaches 2,750 mm while the XSB provides a range of 900 to 2,750. The motor size comes in 1 kW to 7.5 kW.

The advanced industrial mixers and agitators provided by A.T.E. to Indian industries have resulted in significantly better productivity and energy-efficient operations.

A.T.E. Industrial Mixers and Blenders: Next Step in Industrial Innovation

The Indian industrial sector is growing at a fast rate. Since the beginning of this century, there has been a significant increase in the industrial output as well as improvement in the quality of the products being manufactured by the industries in India.

Although many people believe that the boost to the Indian industries has been the result of extensive support from the government, including increased investment, the main impetus to the industrial growth is the integration of advanced technology into industrial processes at various stages.

Leading Indian companies, such as A.T.E. Enterprises Private Limited have been instrumental in providing industrial mixers and blenders to a large variety of industrial sectors. The company has spent more than 30 years serving the Indian industries with the most advanced and innovative commercial solutions from Sulzer, the leader in industrial flow technology.

Mixing and blending are two processes that are quite common in almost all types of industries. At one point or the other, industries do require mixing and blending for various materials to develop their products. As this is one of the most basic processes in industries, the quality and efficiency of the mixing/blending process contributes largely to the final quality of the product. Hence, these processes require to be handled carefully and efficiently.

Industrial Mixers and Agitators from A.T.E. Some of the innovative industrial mixers and agitators provided by A.T.E. are:

Sulzer abs Flow Booster XSB 900 – Submersible Mixer

The Sulzer abs flow booster XSB 900 is an innovative industrial mixer and agitator provided by A.T.E.. This is a compactly designed watertight mixer unit which is equipped with a highly integrated and sealed lockable coupling system and multiple (triple-blade) propellers. The innovative design of these pumps allows for completely vibration-less functioning.

The specially designed multiple propellers are useful for providing a higher rate of thrust and improving the flow capacity from an axial position.

Sulzer abs RW – Ideal Mixer for Agitating, Mixing, Blending, Dissolving, and Suspension of Solids

The Sulzer made RW has an integrated motor system that is best for agitating, mixing, blending, dissolving, and suspension of solids for various industrial applications. This series of industrial mixers and agitators from A.T.E. is ideal for use in municipal and industrial wastewater treatment and in agriculture processes.

This extensive range of industrial mixers and blenders from A.T.E. has been improving the quality and volume of various industrial processes for more than 30 years now.

Hi-Tech Industrial Mixers For Better Results

Industrial mixers are extremely useful in sewage treatment plants and a number of other applications that involve industrial mixing . To deal with the challenging needs of sewage treatment plants and chemical mixing applications, modern industrial mixers and blenders consist of a blend of advanced technologies.

These flexible mixers are available in various tank sizes and shapes according to the industry needs. However, contemporary industrial mixers and blenders are designed specifically to be installed well with all tank shapes and sizes. In fact, these tanks are also being designed so that multiple mixers can be installed if desired.

Modern day mixers with greater flexibility:

As mentioned above, most modern mixers come with multi-functional abilities. A single mixer can be used for agitating, blending, mixing, and more. SulzerABS RW mixers is a fine example of equipment with multi-functional abilities.

These devices usually come with a built-in motor, which makes them useful for multiple applications. Moreover, this equipment can be fine-tuned depending on the size and design of every installation.

Needless to say the SulzerABS RW range of pumps are super performers with a mixing flow range of up to 6300 cubic meters per hour. The propeller size of these equipment varies within the range of 200 to 900 mm. These pumps are highly efficient in preventing deposits and floating crusts in pump sumps. Sewage treatment plants specifically find this equipment the most useful.

Features:

The hi-tech features of the devices like SulzerABS RW ensure that it offers superior performance. Features such as a patented solids deflection ring, modular motor, bearings lubricated for life, blockage-free propeller, flexible bracket to change directions, cast iron housing, etc., are the reasons that these devices are so distinguishing in comparison with those that were used earlier.

The SulzerABS XRW is another hi-tech submersible mixer used for a wide variety of industrial mixing applications. Similar to the ABS RW, the SulzerABS XRW also comes with abuilt-in motor for agitating, blending, mixing, dissolving and suspension of solids in municipal water treatment plants, industry, and agriculture.

These advanced mixers have turned out to be useful for many industries. Textile factories with built-in effluent treatment plants have found these mixers absolutely useful. Textile machine manufacturers in modern times are paying importance on developing devices which can comply with these mixers.

What Are Industrial Mixtures, Their Types, and Functionality?

Industrial mixers and blenders are primarily essential for blending different kinds of materials used in different industries for various production processes. These mixers and blenders are integral parts of industries such as food processing, pharmaceuticals, chemical, construction, and others.

These blenders are equipped with different types of blades to prepare the desired quality of mixture. These blenders and mixers play an important role in preparing uniform mixtures, especially when it is impossible to prepare these mixtures manually.

Various kinds of industrial mixers and blenders:

As mentioned above, industrial mixers and blenders are available in various ranges according to their functionality. For example, a dry blending mixer varies significantly from a paste mixer. Users need different kinds of blenders to deal with high viscosity products, and different ones for low viscosity materials.

Moreover, these types of equipment also vary according to the particle size or blending proportions of the materials as well. Again, mixers used for are search laboratory in biotechnology industry vary from industrial mixers and agitators that are used in a manufacturing or production unit. Dual-screw Continuous Processors are considered the best for high viscous mixings.

Application:

The best part about latest mixers and blenders is their ability to function at different temperature and pressure conditions. Parameters can be set according to the nature of components. In fact, it is now possible to integrate internal or external heating systems with advanced mixers and blenders as these are designed with the latest technology.

Moreover,users can have options to use various advanced features available with different types of blenders. These features and components include nozzles, electronic systems, CIP, and more.Today, most advanced industries use automated systems to make processes fast and efficient. Use of features such as hydraulic soft start mechanisms are preferred for a smoother operation.

Functionality:

The latest industrial mixers are not just limited to conventional batch mixing functionalities; these can be used for smaller and individual requirements also. There are also mixers available for mixing multiple dry ingredients or liquids exactly according to the requirements for having uniform mixtures.

These devices are quite simple to use due to their user-friendly features and uncomplicated functionality. For instance, you only need to put the required ingredients of proper quantity from one end, and the uniform mixture comes out from the other end in a smooth and continuous process. These continuous systems are simple to clean also. Designed with the latest technologies, industrial blenders in modern times can be extremely energy efficient.