Efficiency-Enhancing Textile Machinery Spare Parts From ATE

The Indian textile industry is a major contributor to the nation’s economy. It is one of the oldest industries in the country as well as the world. Indian textile has been in high demand for several centuries, and it has become a high volume commodity of export from the country. Today, it has become essential for small and large textile industries from India to acquire advanced textile processing and manufacturing machines and equipment to ensure a competitive edge internationally.

Companies such as A.T.E. Enterprises Private Limited are renowned providers of advanced textile machinery and textile machine spare parts from globally-renowned textile machinery manufacturers.

Following are some of the most popular textile machine spare parts for spinning machinery from TeraSpin, a part of the A.T.E. group:

Spindles and inserts

These high-speed spindles from TeraSpin, a part of A.T.E. Group, are designed for providing efficient operation for a extended periods and are available in a wide variety of configurations, The HF 100 inserts from TeraSpin offer top-notch performance at high speeds. This advanced insert is proven to save around 20% oil content and can efficiently run at a maximum speed of 25,000 RPM.

Top rollers

The top rollers from TeraSpin, a part of A.T.E. Group, are designed with optimum clearance between the shell and the toughened arbour. This also perfectly matches the size of the double-row of steel balls.

The top rollers, designed for use in speed frames and ring frames, are injected with the optimum amount of special TRG 5 grease for the high-speed operation. Along with this, the ends are fitted snugly with a reliable seal to prevent any leakage while the machine is operating.

Smart cradles
These smart cradles, designed and developed by TeraSpin, a part of A.T.E. Group, are the best choice for drafting systems. These are developed to be used with ring frames to ensure top quality yarn.

These smart cradles are made from specially toughened fiber reinforced polymer bodies that enable ideal stability. These are designed to easily replace the conventional metal cradles and offer longer operation with improved quality of performance of the drafting system.

Innovative Textile Industry Solutions From Global Textile Accessories Manufacturers

The Indian textile industry is one of the world’s largest and fastest-growing industries. This industry has been around for centuries and is considered to be one of the contributors to the country’s present strong economy. Today, the Indian textile industry is demanding advanced industrial solutions increasingly to face the tough competition being offered by textile processing and manufacturing companies in the country and abroad.

Rising Indian textile industry
 

According to a report by Indian Brand Equity Foundation, the Indian textile industry dates back several centuries when Indian textiles was high in demand as a commodity for export by European merchants especially. The good quality and unique fabric materials available from Indian textile industry have ensured the industry’s strong base at a global level. According to the report, the current value of the Indian textile industry, estimated to be worth around $108 billion is expected to reach over $220 billion by 2021. Apart from this, the Indian textile industry is the second largest employer after agriculture with over 100 million people involved directly and indirectly.
 

Advanced textile machine spare parts
 

TeraSpin, a part of A.T.E. Group, is one of the most renowned textile accessories manufacturers in India. The company manufactures a wide range of precision equipment for the textile spinning process. The company produces an extensive variety of textile machine spare parts that are easy to install with various popular textile processing machinery.
 

Some of the top textile machinery spare parts by TeraSpin, provided in India by A.T.E. are:
 

Cradles
 

Smart cradles from TeraSpin, a part of A.T.E. Group, is designed to be used with ring frames for achieving better yarn quality. These are top-of-the-class components made from fibre reinforced polymer bodies. Smart cradles can thus, easily replace conventional metal cradles.
 

TeraSpin’s smart cradles are available in short and medium sizes.
 

Top Rollers
 

Top rollers from TeraSpin, a part of A.T.E. Group, is designed to provide the ideal movement with an innovative double row of steel balls offering completely uniform spacing between the shell and the hardened arbour.
 

The company designs separate top rollers for speed frames and ring frames. A special kind of grease – TRG 5 – is injected to ensure that the top rollers function optimally.

A.T.E. Enterprises Private Limited is a leading provider of extensive industrial solutions for the textile industry. TeraSpin, a part of A.T.E. Group, has enabled numerous small and large Indian textile companies to improve their overall performance remarkably.

Innovative solutions For textile industry in India

India is one of the oldest countries to produce textiles; the nation has been renowned for supplying a large variety of textiles and high-quality fabric for many centuries. The present Indian textile industry contributes significantly to the overall Indian economic revenue and growth as well.

Indian textile industry is steadily adapting to innovative techniques for its various processes, something that Indian companies are helping towards. From the extraction of the fibres to the finishing of the end-product, A.T.E. Enterprises Private Limited provides advanced technology that has helped the Indian textile industry to grow. The company is already known for being one of the premium textile machinery manufacturers amongst the textile industry players in India as well as abroad.

A.T.E.’s Product Portfolio

The extensive range of innovative products for the spinning process in textile industries includes advanced textile spinning machines and other supporting services. The spinning process, being one of the most important and basic of textile manufacturing processes, has improved remarkably in the recent past with several ultra-modern machinery products, such as:

Blendomat BO-A:

 

This advanced blowroom machinery helps by making the bale opening process faster and with improved efficiency. This improves the efficiency of other downstream textile processes. The Blendomat BO-A is automated and is specifically designed to gently separate the fibres. This is a highly-adaptable system and can be integrated to operate with multiple bale processing units simultaneously.

Toyota-Trutzschler Comber TCO 12:

 

This is an innovative system designed by Truetzschler in collaboration with Toyota. The reformative combing machine from A.T.E. is designed to function at an optimum nip-rate. High-powered servo motors are integrated into the machine for efficient rotation reversal.

Upgrade Kits:

 

Authentic, cost-effective upgrade kits from TeraSpin (a part of the A.T.E. group) enhance the operation of existing textile spinning machines.

These are just some of the products, amongst many others, offered by A.T.E. for textile spinning machines and other equipment. The company has always aimed to be a pioneer in the Indian industry and is constantly pushing the boundaries of what’s possible. A.T.E. is involved in manufacturing and supplying some of the highest-quality textile machinery and other advanced accessories that help the Indian textile industry to grow. With innovative technology being readily and increasingly integrated by large and small textile industrial units in India, the textile manufacturing industry is set to become the leading provider of high-quality and large-volumes of different types of textiles.

Advanced Textile Machine Manufacturers Contributes to Significant Growth of Indian Textile Industry

As India proceeds towards becoming one of the leading industrialised nations in the world, several industrial sectors are seeing a comparatively higher rate of growth than the others. The textile manufacturing sector, having witnessed immense leaps in advanced technology and machinery, is one such sector. Hi-tech machines from some of the world’s most renowned textile machinery manufacturers have been made available in India by companies such as A.T.E. Enterprises Private Limited.
 

Need for adapting to high-tech production systems
 

For any industry to grow today, it is becoming increasingly important to stay updated with the latest technology that is being used by the industry. Today, with the large progress made in technology, there are various textile engineering solutions that are aimed at improving the production volume of the textile manufacturing industries using the most effective, economical, and convenient methods.
 

Advantages of innovative technological use in Indian textile industry
 

As with any other type of machinery, the textile manufacturing machines are also depreciative in nature and need a significant amount of maintenance to function at their optimum level. The best solution for this is finding a reliable textile machinery provider, such as A.T.E. This company provides effective and convenient textile machinery maintenance solutions and genuine spare parts from world-class manufacturers to facilitate better production and improved profits.

Companies, such as A.T.E. aim to:
 

1. Help industrial customers make significant savings in textile machinery maintenance
 

2. Provide swifter responding services to issue highly effective solutions with higher availability of on-site engineers and technicians
 

3. Give an SPOC (Single Point of Contact) to industrial customers for spares from renowned accessories manufacturers
 

4. Secure essential spare parts and other accessories for textile manufacturing machinery within close proximity of the manufacturing unit for faster service
 

5. Assist with better maintenance and service through employing highly skilled engineers and technicians to answer distress calls from the manufacturers
 

6. Provide multi-talented technicians who prove to be most convenient for effective decision-making and problem-solving of the manufacturers’ grievances
 

A.T.E. also offers comprehensive post-sales services including installation, commissioning, and relocation other than addressing the customers’ maintenance and service needs.
 

Choosing a reliable textile machine manufacturer is one of the deciding factors that contribute towards the effective growth of any textile manufacturing unit.

Complete Overview of Machinery Required For A Textile Engineering Unit

The textile manufacturing industry is going through one of its most encouraging phases, powered by machinery that are designed with high technology. For various processes including spinning, knitting, printing, dyeing, embroidery and more, contemporary textile manufacturers can ensure the best quality equipment and machinery.

The modern textile industry is more machine dependent. Below are some important processes of textile industry and the advanced equipment used in them.

Spinning and weaving:

Spinning is no doubt one of the most crucial processes in textile manufacturing. It can be divided into sub-processes such as blowroom, carding, combing, bobbing transport, roving, yarn conditioning, etc.Moreover, for quality assurance, processes like humidification and air control along with testing equipment are also quite essential.

As it is one of the extensive and important sections ofa textile production unit, equipment here needs to be procured and installed only through the most experienced textile machine manufacturers.

Like spinning, a textile manufacturing unit’s functionality is incomplete without the best range of weaving equipment. Modern weaving units are machine dominated with a distinct set of equipment such as warp preparatory machines, beaming machines, sizing machines, assembling sizing machines, creels, and others.

Processing and garmenting:

Any textile processing unit needs a myriad range of accessories to complete many related tasks. A complete processing unit is the one that comes with a whole range of accessories for dyeing, printing, knitting, etc.

Users should employ high-tech equipment for important processes such as weaving fabrics, weft straightening, knit fabrics, etc. for a greater level of performance. Above all in textile processing, an effluent or wastewater treatment unit needs to meet the required industry standards.

In garmenting, modern units are equipped with high-tech tools for cutting, embroidery, sewing, etc.Moreover, lab-testing equipment must be of the ultimate standard at these units.

Non-wovens:

Like every other process, non-woven processes of a textile-engineering unit are given equal importance. The level and functionality of equipment for tasks like opening and blending, web forming, web bonding, drying, winding, air engineering, etc.are technically much more developed these days, accelerating the speed of production like never before.

It is always recommended for any textile-engineering set-up to have each component of a unit from only one manufacturer. This helps in easy replacement whenever required. Otherwise, finding the right set of textile machinery spare parts can be a tedious affair.