Textile Weaving Machines by ATE

The ATE group has a comprehensive catalogue of textile weaving machines. We have a huge variety of textile weaving machines which are used for producing textiles ranging from mosquito nets to lingeries to filaments. Warp preparation is an important step in the process of fabric creation. It involves processing of spun yarns and synthetic yarns. A.T.E. offers the complete range of Karl Mayer warp preparation solutions for textile weaving. Our textile weaving machines come with the difference of economic efficiency, quality and flexibility. Have a sneak-peak into the catalogue of our machines:

1.                   Beaming Machines

Our beaming textile weaving machine come in a huge selection which includes: Warp direct, Direct warping ZM-F, Direct Warping ZM-G, Poly Beamer, Ball Warper and the Long Chain Beamer. Warp Direct is a computer controlled direct warping machine. It is highly user friendly and operates from V-creel. The Direct warping ZM-F produces filament weaving yarn and has rapid yarn change over facility. The Direct Warping ZM-G is characterised by compact construction and easy operation. The Poly Beamer provides direct warping for tape and filament yarns with GAPP unrolling reel. The Ball Warper machine is designed to utilise the latest technology to ensure the highest efficiency to today’s high production environment. The Long Chain Beamer converts the ball to sheet for rope indigo dyeing.

2.                   Sectional Warping

Nov-O-Matic NOM offers an automatic leasing function with up to 7 size separation lease which guarantees a wide range of applications. It is an economical alternative for the production of high quality short warp. The Opt-O-Matic OOM textile weaving machine has a number of configuration possibilities which makes it easier to run finest to heaviest yarns. It also has a homogenous band built-up while all bands are lazer-controlled.

3.                   Sample Warping

The Multi-Matic Sample Warper can produce warps at an average speed of 800m/minutes and can process upto 128 yarns. It can produce yarn at a whooping speed of 5 times more than regular warping machines. The Gir-O-Matic Sample Warper weaves yarn with a circular creel with 16 or 24 winding places which guarantees highest efficiency for coloured and solid warps. The Gir-O-Matic 16S Sample Warper machine sets new standards in the warp preparation as it warps upto 490m length.

Our Sizing machines, Assembling Sizing Machine, Slasher (Sheet Dyeing Machine), Creels and Humidification and Air Control machines form an integral part of the entire cloth-making process. With state-of-the art machines built by the internationally acclaimed KARL MAYER textile machine producer, we weave yarn with the latest scientific techniques.

Water Pressure Booster Pump Technology

A water pressure booster is a machine designed to handle the pressure of the inflow of water and channelize at appropriate speeds. Water pressure boosters are an important piece of equipment for both households and industries. Household sizes are far smaller for they have to control smaller quantities of water. On the other hand industrial ones are most useful for plumbing purposes in large buildings. The daily utility of water pressure boosters automatically entails that they must be long lasting and made from the finest quality metal.

The right water pressure booster can be chosen by intersecting science and personal needs of the customer. Peak hours, especially in the morning, when everyone is up to go to work, is one of the few times during the day when pressure is at its the lowest. When it comes to large commercial spaces such as office buildings or shopping malls, the early morning rush doesn’t have to be dealt with. Hence optimising the kind of water pressure booster one needs depends on what you need it for. For commercial or industrial usage, water pressure must be high at all times and so the boosters must be resilient. Not only do they have to be erosion resistant but must also not be susceptible to corrosion or stoppage. For household use, the stress on the booster is most only in the hours of the morning so it can be of a lower quality. Tall buildings definitely need a machine with greater horsepower. The pressure of the water from the primary supply point must also be taken into consideration.

The Hyp-EXE is a water pressure booster pump developed by the A.T.E. Enterprises and delivers on all the mentioned needs of a consumer. With microprocessor technology, it has the ability to control varying degrees of load. It is a device apt for both commercial and residential use. Furthermore, it can be used in skyscrapers, malls, multiplexes apart from commercial and residential complexes. Its friction-loss compensation feature ensures that the friction caused within the machine does not affect the pressure of the water. Along with this feature, the HyP-EXE also boasts pump cascading, automatic cyclic alterations of lead and robust systems.

Extensive and Efficient Print and Packaging Solutions Provided by A.T.E.

The print and packaging industry is one of the largest and most extensive industries in the world. Due to integration of advanced technology into its processing, the industry has been able to raise the standard and quality of production significantly.

According to a report by Smithers Pira, the global print and packaging industry is set to reach around $980 billion by the next year, 2018. This is estimated to be mainly driven by increasing growth in demand for good quality packaging and labels instead of graphic applications as well as digital printing rather than analog printing.

Leading Indian companies, such as A.T.E. Enterprises Private Limited are renowned providers of efficient and effective print and packaging solutions for many years now.

Advanced anti-static devices for print and packaging solutions from A.T.E.

A.T.E. provides these and other advanced and efficient print and packaging solutions.

Static and anti-static solutions:

Eltex electrostatic printing assist:
The Eltex electrostatic printing assist (ESA) is made by popular German-based anti-static specialists, Eltex Elektrostatik GmbH. The ESA is provided by A.T.E. in India. This is an efficient static solution for fixing at the point where ink is to be transferred to the web. This electrostatically-supported ink transfer gives all-round uniform printing with the best quality of ink output.

Valstat® VS 20 active AC static eliminator:
The Valstat® VS 20 AC static charge eliminator is made by Indian anti-static solutions experts, Valence Electrons Private Limited and distributed in the country by A.T.E. These anti-static devices are completely safe and efficient for use. These static charge eliminator bars have active electrodes of both polarities running along its length on each side. These generate positive and negative ions and help to remove all static charges from a moving surface.

Valstat® fan based static eliminator :
The Valstat® BS 11 is manufactured by Valence Electrons Private Limited from India and provided by A.T.E. to industrial customers. This is a powerful anti-static device which can effectively cover a distance of around 500 mm. This is an ideal anti-static device for stable and moving surfaces alike and is powered by a reliable and efficient Valstat® PS 70 R power source.

A.T.E. ensures that all print and packaging solutions provided by it adhere to the highest standards of operations and safety for optimum industrial productivity.

Maintain the Continuity with Textile Carding Machines

A carding machine untangles, cleans and joins fibre to produce a continuous fibre web for further processing. Carding is the second step in the process of spinning. Various parts like flat, flat cleaning brush, cylinder, comb etc. help in achieving this task. These clean, separate, and join the fibres from the raw material converting them to silver.

Actions in a carding machine:

The four actions occur in a carding machine:

1. Combing Action: Using combs to remove short fibres and impurities as well as straightening and paralleling of long fibres is done in this process.
2. Carding Action: It occurs between cylinder and flat.  It is also known as the point against point action as the direction between the two rollers is different along with different speed.
3. Stripping Action: As the name suggests, the fibres convert into the strip in this step. Here the roller has the same direction, however with variable speed.
4. Doffing Action: The fibre after above three steps is transferred to a doffer from cylinder making a condensed web for forming the silver.

The quality of silver depends on the carding machine and its parts. The machine’s capability of removing impurity and joining long fibres determines its efficiency and vary from company to company. A.T.E.  is one of the respected companies in the field of textile machinery. A.T.E. supplies carding machines manufactured by Truetzschler India Private Limited. Established in 1939, the A.T.E. Group is recognized as a leader in textile engineering in India, providing end to end solutions to the textile industry.

Truetzschler’s three variants of carding machine include:

1.       TC 10: It is designed to meet the highest production requirements. The machine can adapt to cotton quality within seconds, improve the quality produced.

2.       Card TC 11: With Lowest operation costs, longest card, lowest wastage quantities and best product quality, this machine is in great demand from Indian textile manufacturers.

3.       Card TC 5-1 and TC 5-3: These machines come with a production rate of 120 kg/hr and produce silver out of cotton and man-made fibres. This machine has touchscreen interface for maintenance and operation.

Carding action in TC (Truetzschler) cards is the longest in the world with a length of 2.83 m.

Step up to Energy Efficient Evaporative Cooling Systems

Cooling systems have evolved drastically over the years. Evaporative cooling systems – one of the earliest used cooling systems – works on the principle of vaporization. Under the right ambient conditions, Evaporative cooling provides energy efficient cooling.

In an evaporative cooler, the pump circulates water from the reservoir on to a cooling pad, which gets wet. A fan draws in air from the outside through the cooling pad. The key to effective evaporative cooling is ensuring that each of the cooling pads is completely saturated and that the right amount of airflow is maintained.

HMX (a part of the A.T.E. Group) manufactures a range of industrial cooling systems that are based on proprietary indirect direct evaporative cooling technology (or IDEC).

Different types of Evaporative Cooling system by A.T.E Group: -

•    Indirect Evaporative Cooling:

The heat exchanger cools the air, where the secondary air carries heat energy and primary air is vapour.

•    Direct Evaporative Cooling:

Air temperature is reduced directly by the water evaporating into the air stream.

•    Indirect Direct Evaporating Cooling:

Air is first cooled with indirect evaporating cooling, and then with a direct evaporating cooling.

•    Indirect Evaporating Cooling and CWC:

The air is cooled using indirect evaporating cooling and then the desired temperature is achieved with a CWC (chilled water coil).

Each of these is unique in their own way and have a different function on its own.

Uses of Evaporative Cooling System:

Evaporative cooling systems provide comfort cooling for industrial and commercial spaces. This also leads to reduced energy costs. 

A.T.E. Maximising the Potential Benefits of Industries with World-Class Industrial Automation Solutions

Are you searching for high-quality industrial automation solutions for maximising the work efficiency and minimising the operational costs of your firm? If so, EcoAxis – a pioneering IoT solutions provider and a business unit of A.T.E. Enterprises is here to help you. Today, where the market is consistently becoming more and more aggressive and sticking to the advancements of the internet-based technology has become extremely crucial for every industry and commercial firms, IoT or Internet of Things has come up like a boon.

Products Offered By EcoAxis

Smart Manufacturing Suites:

It is Software as a Service (SaaS) solution that is intended for evolving your business operations to develop well - organised interconnections among the computerised systems, companies, as well as clients.

Smart Technology and Service Suite:

Smart Technology and Service Suite is another Software as a Service (SaaS) package from EcoAxis helps users to keep an eye on equipment, manage them, and access without any physical involvement.

Smart Sustainability Suite:

EcoAxis’ constant focus on delivering most eco-friendly solutions to businesses has helped its subsidiary firm to develop the Smart Sustainability Suite which can contribute to maintaining the sustainability, management of renewable energy, and climate change remediation through the smart system.

What Makes EcoAxis’ IoT Packages Stand Apart from Others?

·         EcoAxis with its years of expertise and loads of know - how in conceptualising, programming, and delivering end-to-end Industrial IoT solutions, has become the most reputable and celebrated IoT pioneer of India.

·         The solutions provided by the company not only ensure the industries to lower the operational costs but also helps them increase their businesses’ productivity.

·         As the Industrial IoT is much more superior and super-advanced than the commercial IoT, primarily because of its pervasiveness of attached sensors in the industrial sector, EcoAxis always makes its clients get the most advanced and better-quality solutions for their industrial applications.

·         The solutions provided by EcoAxis can help in improving the business performance and perking up its productivity while reducing other unnecessary expenses and waste.

Lastly, the introduction of industrial Internet of Things is already impacting the manners how companies and industries should do businesses. EcoAxis, with its wealth of experience and expertise, ensure them to leverage the best benefits from this advancement.

What’s New in Temperature Control Innovation?

The demand for energy-efficient industrial cooling solutions is on the rise today, due to scarcity of energy and the need for sustainability. This has led to a number of innovations in the field of sustainable cooling systems.

One major innovation in the temperature control arena has been the indirect evaporative cooling which works on the revolutionary Dry Air Moist Air (DAMA) heat exchanger technology. HMX, a company which designs and manufactures unique, energy-efficient and eco-friendly products for space cooling (and a part of the A.T.E. group) uses DAMA as its core technology. The highly optimized design counts for the strength and stability at which the system works. Evaporative Cooling minimizes the use of refrigerants but still manages to supply cleaner and cooler air without losing the core of sustainable innovation.

Indirect evaporative cooling has brought in a great change in comfortable cooling where the temperature reduces without having to add moisture to the primary air. There are four parts of innovative air conditioning in the industrial space:

1.    Comfort cooling – Ambient temperatures can vary throughout the year in different areas, but trades and industries need a certain range to be maintained for the work to go on, and production to continue non-stop. Comfort cooling is all about being able to maintain a certain temperature if an industrial set-up is planted in the deserts or near a snowy area!

2.    Pre-Cooling – Pre-cooling solutions are such that work with an existing conditioning system but reduce the consumption of energy using an indirect evaporating system. Industrial systems, especially workplaces with mainly a great number of people can benefit from such a setting, it helps to make their surroundings more comfortable and eco-friendly, and further reducing costs by saving energy!

3.    Process Cooling – Some industries require a certain parameter of climate control and humidity, as their production works in that way, for instance, food products. This specific requirement can be fulfilled by innovative climate control technologies, constantly being developed at HMX.

4.    Spot Cooling – A lot of industries have certain spots in their workplaces which require more cooling than the other sections. For instance, a printing unit has a special area for bigger printers that require more cooling compared to the rest. Even in the automobile industry, certain parts of the factory need the equipment and some parts to be in a cooler situation before they are finally assembled.

With these factors in mind, innovation will continue further, and probably more needs will be defined in the coming years for industrial cooling.